Ravi Industries - Machinery & equipments comply with  USFDA, UKMCA & cGMP Norms. & fabricate process equipments under International Code like ASME Section VIII Div. 1.
 
 
RAVI INDUSTRIES Liquid Manufacturing Plant consist the following equipments and accessories.
  1. Sugar Syrup Vessel
  2. Online Sugar Syrup Prefilter
  3. Manufacturing Vessel
  4. Filtration unit (Sparkler type Filter Press)
  5. Inline Homogeniser (Micronizer)
  6. Storage Vessel
  7. Control Panel
  8. Product Piping
  9. Working Platform
Capacity Available : 500Ltrs. - 15000Ltrs.
  • This system consist of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Volumetric Liquid Filling Machine.
  • The Sugar and Water, are load with vacuum system or by mechnical system or manually.
  • The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating ( In small model ) / steam heating facility (In bigger size model ) . The sugar syrup is prepared at required temperature & are transferred to Manufacturing Vessel by vacuum or by transfer pump.
  • The product during emulsion formation is recirculated through In-Line Homoginizer or Liquid Transfer Pump. ( Optional Facility )
  • The Pump also discharges the product in the Storage Vessel.
  • The Storage Vessel is then taken to the filling area ( if it is small capacity ) and is connected to again Liquid Transfer Pump. Or Storage Vessel remain fixed ( In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.
  • The entire Plant can be operated by centralised operating panel by one operator .
  • The plant is equipped with an fully automatic electrical control panel with digital controllers & systems.
  • Minimum two batches per shift of the same product can be assured in this plant.
  • This plant conforms to CGMP standards (Paint Free Construction).
 
 
Salient Features :
  • The Plant is designed to be operated only by one operator and one helper.
  • All material transfers are done by vacuum or by transfer pumps.
  • All the vessels are cGMP (paint free construction)
  • The gaskets used are of silicon (food grade).
  • All contact parts are of SS316 quality material & finished to class 4B (Mirror) finish and are crevice free.
  • Entry of all Propeller agitators / Homogeniser are from bottom through specially designed cartridge mechanical seal with TC / TC seal face The advantage of Bottom entry agitators over conventional one is that there are no vibrations of shaft, no couplings in the drive assembly, excellent mixing technique & lower maintenance cost.
  • All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
  • All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished,with tri-clover ended joints.
  • The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment.
  • All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.
  • A micro processor based automatic operating plant can be designed as per requirement. (Optional ) All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.